MECS Electrical & Controls

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Farmer Jack’s Ashby Refrigeration System Design and Installation

Scope of Work

MECS Electrical & Controls was contracted to design and install a comprehensive refrigeration system for the new Farmer Jack’s supermarket in Ashby. The project encompassed the installation of glass door freezers, cool rooms, and freezer rooms, all managed by the Emerson Site Supervisor control system, enabling remote monitoring and management.

Project Details

As part of its expansion, Farmer Jack’s required a state-of-the-art refrigeration system to ensure optimal storage conditions for perishable goods. The system needed to provide reliable temperature control, energy efficiency, and the capability for remote monitoring to facilitate efficient management. 

 

Execution Strategy: 

Design and Planning: 
Collaborated with Farmer Jack’s to understand specific refrigeration needs, including storage capacity, temperature requirements, and energy efficiency goals. Developed a tailored design incorporating glass door freezers, cool rooms, and freezer rooms, ensuring seamless integration with store operations. 

 

Equipment Selection and Procurement: 
Selected high-quality refrigeration units and components that met the project’s specifications, focusing on durability, performance, and energy efficiency. Ensured all equipment was compatible with the Emerson Site Supervisor control system for centralized management. 

 

System Installation: 

Refrigeration Units: Installed glass door freezers, cool rooms, and freezer rooms according to the design plan, ensuring optimal placement for accessibility and efficiency. 

Piping and Insulation: Implemented appropriate piping systems and insulation to maintain temperature integrity and enhance energy efficiency. 

 

Control System Integration: 

Emerson Site Supervisor: Integrated the Emerson Site Supervisor control system to provide centralized monitoring and control of all refrigeration units. Configured the system for remote access, allowing management to monitor performance and adjust settings from any location. 

 

Testing and Commissioning: 

System Testing: Conducted comprehensive testing to ensure all components functioned correctly and met specified performance criteria. 

Temperature Calibration: Calibrated temperature settings to ensure precise control within the desired ranges for different storage areas. 

 

Training and Handover: 

Staff Training: Provided training sessions for Farmer Jack’s personnel on operating the refrigeration system and utilizing the Emerson Site Supervisor for monitoring and control. 

Documentation: Supplied detailed manuals and documentation to support ongoing operation and maintenance. 

 

Challenges and Solutions: 

  • System Integration: 
    Ensuring seamless integration of various refrigeration units with the Emerson Site Supervisor required meticulous planning and execution. Close collaboration with equipment suppliers and thorough testing ensured compatibility and functionality. 
  • Energy Efficiency: 
    Balancing performance with energy consumption was critical. By selecting energy-efficient equipment and optimizing system settings, the installation achieved the desired efficiency levels without compromising performance. 

 

Outcome: 

The project was completed successfully, resulting in a modern refrigeration system that meets Farmer Jack’s operational needs. The system provides reliable temperature control, energy efficiency, and the convenience of remote monitoring, supporting the store’s commitment to quality and customer satisfaction. 

 

Client Feedback: 

Farmer Jack’s management expressed satisfaction with the professionalism and expertise demonstrated by the MECS Electrical & Controls team. The quality of the installation and the seamless integration of the control system were particularly appreciated. 

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